Forklift mast rollers: bearing type, profile and measurements

Forklift mast rollers: bearing type, profile and measurements

Identify the roller position, outside diameter, width, bore and running profile before comparing a replacement with the mast assembly.

Main rollers and side guidance do different jobs

A main load roller, a side-thrust roller and a combined radial/axial bearing must be identified by position and design. The same outside diameter does not prove that two rollers carry load in the same direction or fit the same mast channel.

Show the whole mast and the roller in its installed position. Record the truck model, mast model or number, mast stage and whether the item belongs to the carriage or a mast section. Do not remove mast components solely to obtain an inquiry photo.

Roller arrangements to distinguish
Arrangement Useful identification evidence Confirmation needed
Main or radial roller Running surface, bearing bore or stub shaft, width and mounting position Radial-load specification and matching channel profile
Side or thrust roller Axial contact face, offset and adjustment arrangement Side clearance and correct mast position
Combined radial/axial bearing Both rolling elements, orientation and adjustment mechanism Exact bearing version and the manufacturer’s matched profile
Separate roller with bearing or integral assembly Bearing marking, shoulders, spacers, retaining features and seal arrangement Whether the quotation covers the roller, bearing or complete assembly

Record what was measured, not only a size string

Mast roller measurement record
Field How to describe it Important boundary
Outside diameter Measure across the running surface; record units and visible wear A worn surface may be smaller than the nominal specification
Width and offsets Give overall width and running-surface width separately; photograph shoulders Equal overall width can conceal a different offset
Bore or shaft State whether the measurement is bearing ID, roller bore or integral shaft diameter These are different reference surfaces
Profile Photograph the running surface square-on and the mating mast channel Flat, curved or shouldered profiles are not interchangeable by OD alone
Bearing and retention Copy bearing markings; show seals, circlips, flange or eccentric adjustment Do not substitute a loose bearing rating for the complete mast-roller rating

A manufacturer size example, not a truck match

WINKEL’s Type 205-118 forklift bearing lists an inner diameter d of 25 mm, outer diameter D of 62.4 mm and width B of 20 mm. The manufacturer also identifies a matched profile. These are values for that exact bearing, not a recommended size for an unidentified Hangcha, HELI or other mast.

Send the visible bearing or roller number, installation photo and the measurements you have. If the reference is missing, the mast identity and running profile remain essential. Load ratings and service clearances need the applicable manufacturer documentation; they cannot be calculated from diameter alone.

Ask about the part you need

A part number is optional. Start with the information you have.

Technical references

Manufacturer references describe particular products or families. They do not establish Authpart stock or compatibility with your truck.

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Send a Forklift Parts Request

Send a part number, forklift details, photos, nameplate or parts list. Email is required; all other fields can be completed with the information you have.

Files are used only to identify the requested forklift parts and prepare a response. Accepted: XLS, XLSX, CSV, PDF, JPG, JPEG and PNG. Maximum 5 MB per file and 20 MB per inquiry. Files are kept privately for up to 7 days, then deleted after manual confirmation.